In an era where precision and speed are paramount in the machining industry, Nakamura-Tome has once again set the benchmark with the introduction of the NTY³-100V. Spearheaded by Shogo Nakamura, this machine stands as a testament to the innovative spirit of Nakamura-Tome, embodying a design that merges simplicity with high functionality. The NTY³-100V, characterized by its three turrets with Y-axis and the velocity it offers, is a multitasking flagship machine that promises to redefine efficiency in machining processes.
A Leap in Machining Excellence
At its core, the NTY³-100V integrates several features that address the longstanding challenges faced by machining centers. Traditionally, the need to manually or robotically flip workpieces for various operations significantly hampered production efficiency. The NTY³-100V, with its dual spindles (L-spindle and R-spindle), facilitates seamless operation transfer and completion, thereby eliminating this need. This capability not only simplifies automation systems, like bar feeders, but also efficiently transforms round bar materials into complex shapes with minimal intervention.
Key Features and Performance Enhancements
Cutting-Edge Cycle Time Reduction
The machine heralds a significant leap in production efficiency with a reported 30% reduction in cycle time. This advancement is largely attributed to the incorporation of new technologies, including the "ChronoCut," a unique function designed to minimize idle time during manufacturing processes without sacrificing accuracy. This feature, along with other enhancements, ensures rapid delivery schedules can be met while also reducing production costs.
Precision and Efficiency
The NTY³-100V brings to the fore the renewed NT Thermo Navigator system, a thermal growth compensation software that leverages the temperature information of the entire machine for efficient correction, ensuring unparalleled precision in machining. Furthermore, the machine's design, including a newly designed frame, minimizes thermal growth's influence, solidifying its position as a leader in precision machining.
Tool Mounting and Flexibility
With the ability to mount tools on up to 72 stations, the NTY³-100V significantly enhances production flexibility. This three-turret machine allows for pre-setting tools for multiple workpieces, eliminating the need for frequent tool changes. This, coupled with the ability to adjust the left-right time balance and utilize the lower turret for center support, showcases the machine's versatility in handling diverse machining processes.
Specifications at a Glance
- Max Turning Diameter: Up to 200mm
- Max Turning Length: 588mm
- Distance Between Spindles: 200mm to 820mm
- Bar Capacity: Options of 42mm, 51mm, and 65mm
- Chuck Size: 6 inches
- Spindle Speed and Drive Motor Options to cater to varied machining needs
Global Showcases and Future Outlook
The NTY³-100V is set to make its mark on the global stage, starting with an exhibit at the MEX Kanazawa 2024 show from May 16-18, 2024. This worldwide tour will not only demonstrate the machine's capabilities to a global audience but also solidify Nakamura-Tome's position as a leader in the machining industry. With such innovations, the NTY³-100V is not just a machine; it's a glimpse into the future of machining efficiency, promising a new era of productivity and precision.