Ready to revolutionize your machining operations? The DVF 5000 Second Generation is here to take your productivity and precision to the next level. This advanced 5-axis vertical machining center is designed to meet the demanding needs of modern manufacturing, ensuring you stay ahead of the competition.
The DVF 5000 Second Generation is a state-of-the-art 5-axis vertical machining center that enhances productivity and precision with features like an 18,000 RPM spindle, a 60-station tool changer, and advanced thermal compensation. Its versatile capabilities make it ideal for complex, high-precision projects across various industries.
Explore the innovative features of the DVF 5000 Second Generation that set it apart in the world of machining. Learn how this machine can streamline your processes, increase efficiency, and deliver exceptional results for your manufacturing needs.
Introduction
The DVF 5000 Second Generation redefines productivity and precision in the machining industry. As an advanced 5-axis vertical machining center, it is engineered to handle complex, high-precision projects with ease, making it a valuable addition to any manufacturing setup. Let's dive into the key features and benefits of this revolutionary machine.
Enhanced Productivity with Unmatched Speed
The DVF 5000 Second Generation sets a new benchmark for productivity with its impressive speed enhancements. The machine features significantly faster X, Y, and Z-axis feed rates, doubling the speed of its predecessor. With an acceleration and deceleration rate of 0.4g, it delivers exceptional performance, including a 25% increase in B- and C-axis rotation speed, now reaching 25 r/min. The tool-to-tool (T.T.T) time is an impressive 1.3 seconds, and the chip-to-chip (C.T.C) time is 3.8 seconds, making it 28% faster than the previous generation. These advancements position the DVF 5000 Second Generation as a leader in productivity.
Additionally, the machine includes a standard 18,000 RPM spindle, enhancing its versatility and performance. This high-rigidity, high-speed spindle and robust columnar structured table ensure impeccable surface finishes across a wide array of materials. The optional built-in spindle, capable of speeds up to 20,000 RPM, is perfect for intricate 5-axis contouring. A high-torque spindle (max. 230Nm) is also available, enabling the machining of exceptionally tough materials like titanium, Inconel, and CoCr.
Advanced Thermal Management
Thermal management is critical in precision machining, and the DVF 5000 Second Generation excels in this area. Its symmetrical structure minimizes deformation, and multiple cooling units are strategically placed to combat heat generation in key drive locations, including the spindle, feed axis, and rotary table. The smart thermal displacement compensation function, standard in this model, ensures precision during extended operations. Active sensors within the spindle head, column, and bed continuously monitor thermal displacement, automatically adjusting to minimize thermal expansion and distortion.
The DVF 5000 Second Generation includes a high-speed servo magazine as standard, enhancing productivity and stability. Its high-rigidity and precision roller-type LM guideways can handle loads up to 400kg, ensuring steadfast performance. The 0.0001-degree high-precision B- and C-axis rotation mechanism guarantees exceptional accuracy, further enhanced by the optional IKC (Intelligent Kinematic Compensation) solution, which adeptly compensates for rotary axis center errors.
Upgraded Machining Flexibility
The DVF 5000 Second Generation expands machining capabilities with larger workpiece and clamping tool sizes. Its table size of Ø500 x 450 mm and maximum workpiece size of Ø550 x H450 mm represent a significant increase, allowing it to cater to a broader range of industries. The extended travel distances for the X, Y, and Z axes—now at 625 mm, 450 mm, and 400 mm, respectively—represent a 20% increase, accommodating larger automation units for material loading and unloading, further boosting efficiency and versatility.
Compact Automation Solutions
The DVF 5000 Second Generation excels in compact automation. Its easy-to-install and operate Auto Workpiece Changer (AWC) and round magazine system enable 24/7/365 unmanned operation, accommodating up to 40 workpieces. This feature ensures seamless integration with the previous generation, maintaining compatibility and easing the transition for users.
Enhanced Operator Convenience Features
Operator convenience is a highlight of the DVF 5000 Second Generation. Users can choose from NCs by FANUC, HEIDENHAIN, and SIEMENS, each featuring cutting-edge NC technology. The machine boasts accelerated data and PLC processing speeds, enhancing programming, verification, setup, and machining. FANUC NCs are notable for their collision prevention system (CPS), which actively monitors materials, tools, and axis feed units in real time to prevent potential collisions.
Moreover, the machine enhances accessibility with the magazine window for tool setup relocated to the front. An auto kicking device facilitates seamless tool changes, and the reduced distance between the operator and the table center simplifies workpiece setup. Improved chip handling is achieved through the installation of six flood coolant nozzles on the spindle's front, aiding cooling and chip removal during machining, alongside a flushing nozzle on the machine bed to minimize chip accumulation. As a testament to its commitment to environmental sustainability, the DVF 5000 Second Generation features grease lubrication as standard, reducing oil consumption and rendering it a more eco-friendly machining center.
Key Features and Customer Benefits
Spindle Performance
The DVF 5000 features a high-speed spindle (up to 18,000 RPM), ideal for high-speed machining. The high torque and dual-contact design ensure precise, efficient machining of various materials. Customers benefit from reduced cycle times and enhanced surface finishes.
Tool Changer
Equipped with a 60-station tool changer and a rapid 1.3-second tool change time, this machine minimizes downtime between operations. Customers can expect increased productivity and reduced manual intervention.
Travel Dimensions
The machine offers substantial travel dimensions: 625 mm (X-axis), 450 mm (Y-axis), and 400 mm (Z-axis), with a 500 mm diameter table. This spacious work area accommodates a variety of workpieces, enhancing flexibility and capability in handling larger projects.
Work Holding and Automation
Work holding is provided by Fifth Axis, ensuring secure and stable machining. Integration with a FANUC CRX10L cobot and a Fifth Axis shelf unit enables automated material handling, significantly boosting productivity.
Drilling and Accuracy
The DVF 5000 ensures efficient drilling operations and maintains high precision through features that ensure proper tool length offset adjustments, making the machine highly accurate.
Enhanced Machining Flexibility
The DVF 5000 supports a variety of machining strategies, making it suitable for diverse industries such as aerospace, automotive, and medical devices. Its flexible and versatile design meets a wide range of manufacturing needs, providing significant value to end customers.
In summary, the DVF 5000 Second Generation stands out as a revolutionary 5-axis machining center, offering unmatched speed, precision, and flexibility. Whether you're working with high-speed aluminum or challenging metals like titanium, this machine is designed to meet and exceed your machining needs, enhancing both productivity and efficiency.
